zaawieszenie tylne61, Golf 3, jakas elektryka
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SUSPENSION - REAR
Article Text
1996 Volkswagen Golf
For Volkswagen Technical Site
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, August 19, 1999 11:59PM
ARTICLE BEGINNING
1995-96 SUSPENSION
Rear
Golf III
DESCRIPTION
Suspension uses control arms and axle beam for stabilization.
Control arms and axle beam are combined as one unit. Brake drums or
discs rotate on stub axles bolted to control arms. See Fig. 1.
Fig. 1: Identifying Rear Suspension Components (Typical)
Courtesy of Volkswagen United States, Inc.
ADJUSTMENTS & INSPECTION
SUSPENSION - REAR
Article Text (p. 2)
1996 Volkswagen Golf
For Volkswagen Technical Site
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, August 19, 1999 11:59PM
WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES
NOTE: See WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES article in
WHEEL ALIGNMENT section.
WHEEL BEARING
While rotating brake disc or drum by hand, insert tip of
screwdriver between thrust washer and hub. Adjustment is correct when
light finger pressure against screwdriver moves thrust washer. Turn
hub nut to adjust. Install castellated nut and NEW cotter pin.
REMOVAL & INSTALLATION
AXLE BEAM PIVOT BUSHING
NOTE: The following procedure is for replacing bushing with axle
beam installed in vehicle.
Removal
Raise and support vehicle. With no pressure on beam, remove
axle beam-to-body nuts. Tap out pivot bolt. Using Bushing
Remover/Installer (VW 3111), press out bushing. Press new bushing into
place.
Installation
1) Loosely install mounting pad onto axle beam. Using
remover/installer, install bushing until it protrudes from axle beam .
28-.35" (7.0-9.0 mm). Concave washer and bolt head must face toward
outside of vehicle. Bolt head must recess into washer.
2) Using Mounting Bracket Aligner (3021), align mount until
aligner reads about 12 degrees. If aligner is not available, follow
directions in illustration. See Fig. 2. With vehicle on ground,
tighten pivot bolt nut to specification.
Fig. 2: Aligning Axle Beam Mounting Pad
Courtesy of Volkswagen United States, Inc.
SUSPENSION - REAR
Article Text (p. 3)
1996 Volkswagen Golf
For Volkswagen Technical Site
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, August 19, 1999 11:59PM
STRUT ASSEMBLY
Removal
1) With vehicle on floor, remove plastic cap covering upper
strut nuts. Remove strut upper nuts. Slowly raise vehicle until weight
is off spring. Remove strut-to-axle beam bolt. Raise vehicle until
strut can be removed. Place strut assembly in vise.
2) Hold piston rod. Remove piston rod nut and related
components. See Fig. 1. Remove slotted nut (some models). Remove
spacer and coil spring. If coil spring is to be replaced, ensure paint
stripe color on replacement spring matches original spring color
stripe.
Installation
1) Install protective cap and tube onto shock absorber.
Install rubber bumper with small end downward. Install snap ring and
washer. Place spring into lower seat. Install upper retainer with
spacer sleeve.
2) Tighten piston rod nut. Install upper mounting hardware.
Tighten piston rod. To complete installation, reverse removal
procedure. Tighten bolts and nuts to specification. See TORQUE
SPECIFICATIONS.
SUSPENSION ASSEMBLY
CAUTION: When removing suspension assembly, add weight to rear of
vehicle to prevent tipping due to change in center of
gravity.
Removal
1) With vehicle on floor, remove plastic cap covering upper
strut nuts. Remove strut nuts. Raise and support vehicle. Disconnect
parking brake at bracket near axle mount.
2) Disconnect and plug brakelines. Leave flex hose attached
to suspension. Separate brake pressure regulator spring from axle
beam. Remove axle beam-to-body nuts.
NOTE: DO NOT install bolts and nuts fouled with undercoating. With
waxy coating on threads, true tightening torque cannot be
measured. Clean or replace bolts and nuts.
Installation
1) If axle beam mounting has been removed, adjust mounting
pad. See step 2) under INSTALLATION under AXLE BEAM PIVOT BUSHING. If
pad is not correctly aligned, torsional preload of mounting bushings
will be incorrect.
2) Position rear suspension assembly on body. Install axle
beam-to-body nuts. Raise wheel. Guide upper end of strut into body
mount.
3) Connect parking brake cables. Connect brakelines. Lower
vehicle. Tighten upper strut nuts. Tighten all bolts and nuts to
specification. See TORQUE SPECIFICATIONS. Bleed brake system.
SUSPENSION - REAR
Article Text (p. 4)
1996 Volkswagen Golf
For Volkswagen Technical Site
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, August 19, 1999 11:59PM
WHEEL BEARING
Removal (Disc Brakes)
Raise and support vehicle. Remove wheel. Remove caliper
assembly and support it aside. Remove dust cap, cotter pin, hub nut,
and thrust washer. Remove brake disc. Using a long drift, tap
bearings, races, and grease seal from disc hub.
Installation
1) Clean hub cavity thoroughly. Using Bearing Race Installer
(VW 411 and VW 432), press inner and outer bearing races into bore.
Lubricate and install inner bearing. Using Seal Installer (VW 295 and
3074), tap grease seal into bore.
2) Install brake disc, outer bearing, thrust washer, and hub
nut. Reverse removal procedure to complete installation. Adjust wheel
bearing. See WHEEL BEARING under ADJUSTMENTS & INSPECTION. Install NEW
cotter pin.
Removal (Drum Brakes)
Raise and support vehicle. Remove wheel. Remove dust cap,
cotter pin, hub nut, and thrust washer. Remove brake drum. Using a
long drift, tap bearings, races, and grease seal from hub.
Installation
1) Clean hub cavity thoroughly. Using Bearing Race Installer
(VW 411 and VW 432), press outer bearing race into bore. Using same
bearing race installer, press inner bearing race into bore. Lubricate
and install inner bearing. Using Seal Installer (VW 295 and 3074), tap
grease seal into bore.
2) Install brake drum, outer bearing, thrust washer, and hub
nut. Reverse removal procedure to complete installation. Adjust wheel
bearing. See WHEEL BEARING under ADJUSTMENTS & INSPECTION. Install NEW
cotter pin.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
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Application Ft. Lbs. (N.m)
Brake Backing Plate Bolt ......................... 44 (60)
Brake Caliper Bracket Bolt ....................... 41 (56)
Coil Spring Retainer-To-Piston Rod Nut ........... 11 (15)
Rear Axle Beam Pivot Bushing Bolt ................ 60 (80)
Rear Axle Mounting Pad-To-Body Bolt .............. 63 (85)
Strut-To-Axle Beam Nut ........................... 52 (70)
Strut-To-Body Bolt ............................... 18 (25)
Stub Axle-To-Control Arm Bolt .................... 44 (60)
Wheel Lug Bolt .................................. 81 (110)
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
SUSPENSION - REAR
Article Text (p. 5)
1996 Volkswagen Golf
For Volkswagen Technical Site
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, August 19, 1999 11:59PM
END OF ARTICLE
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